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Course Collection

10 Plant inspection training courses for competent workers

Enhance site safety and inspection accuracy by training your manufacturing inspectors to spot product defects and hazards early. Help them develop specialized skills through these 10 plant inspection training courses. Topics include pressure vessel awareness, machine guarding, common damage mechanisms, and more.

A plant inspector on-site
Plant inspector training - SC Training
1

Personal Protective Equipment (PPE) for Manufacturing

Improve site inspections by giving your inspectors a comprehensive overview of the various types of PPE essential for workplace safety. SC Training’s course covers face, eye, head, hand, foot, and respiratory protection. It explains the purpose and correct use of each equipment type, depending on the task assigned.

Additionally, they can learn how using PPEs help prevent injuries and the ways to assess its condition to maintain effectiveness.  Through this safety course, your inspectors can better identify improper PPE use and gaps in worker protection. These can help reduce injuries on-site, giving workers the confidence to perform their tasks efficiently.

Created by: SC Training

Length: 5-8 minutes per lesson (self-paced)

Certificate: Available (for completion)

Cost: Free (up to 10 users)

Plant inspector training - SC Training
2

Safety in the Workplace

One of the end goals of plant inspection training is to enhance the safety within the organization. Through this course, your inspectors will gain a firm grasp of the fundamental aspects of workplace safety. Topics include common slip, trip, and fall hazards, the correct use of PPE, and safe lifting techniques. 

These lessons can help your inspectors spot everyday risks. Using checklists, they can take note of workers not wearing the appropriate gloves or notice poorly maintained flooring that increases fall risk. Such observations are crucial for maintaining regulatory compliance in the manufacturing industry.

Created by: SC Training

Length: 5-8 minutes per lesson (self-paced)

Certificate: Available (for completion)

Cost: Free (up to 10 users)

Plant inspector training - SC Training
3

Vehicle Awareness

Help your inspectors understand the dynamics of warehouse and yard vehicles within manufacturing environments. SC Training’s Vehicle Awareness course covers key topics such as the types of vehicles commonly encountered, their rights of way, and the critical issue of blind spots that can lead to accidents.

Through warehouse safety training courses like these, your plant operators can learn to identify common hazards like unsafe vehicle movements, poor pedestrian-vehicle separation, and gaps in PPE usage. This is useful to aid their daily inspection routines and improve your company’s risk mitigation procedures.

Created by: SC Training

Length: 5-8 minutes per lesson (self-paced)

Certificate: Available (for completion)

Cost: Free (up to 10 users)

Plant inspector training - SC Training
4

Electrical Safety

This electrical safety course by SC Training is structured to deepen your inspectors’ understanding of safe electrical practices in the workplace. The modules cover essential topics such as working with energized and de-energized systems, identifying hazards, and responding to electrical accidents.

Your inspectors gain access to practical modules on first aid and accident response, along with a final assessment to test their understanding of the lessons. Through this course, they can develop sharper hazard recognition and a more proactive approach to risk management. It also lists common mistakes workers make when operating electrical wires to better guide their inspection process.

Created by: SC Training

Length: 5-8 minutes per lesson (self-paced)

Certificate: Available (for completion)

Cost: Free (up to 10 users)

Plant inspector - SC Training
5

Crane and Hoist Operator Training

Educate your manufacturing inspectors about the key safety protocols and operational standards for crane and hoist operators. This four-part industrial plant inspection course emphasizes the importance of preventive maintenance and crane inspection techniques to keep your manufacturing cranes in top condition.

The lessons discuss the critical role of signalers, how to spot early signs of mechanical wear during routine walkarounds, and documentation gaps in maintenance logs. Your team can also learn how to distinguish between correct and incorrect inspection frequencies related to crane maintenance.

Created by: SC Training

Length: 5-8 minutes per lesson (self-paced)

Certificate: Available (for completion)

Cost: Free (up to 10 users)

Plant inspector - SC Training
6

Welding Safety

Welding safety is another crucial aspect of plant inspections as it directly affects the safety of your crew and the integrity of plant operations. Through this course, your inspectors can evaluate not only the quality of welds but also make sure that all welding activities adhere to established safety standards and procedures. 

Some topics included in this course are the basics of welding, common welding methods, and the proper use of welding equipment. It also identifies key hazards, such as exposure to fumes, burns, electric shock, and fire risks. The course ends by detailing the importance of correct PPE usage to minimize injuries and improve hazard recognition.

Created by: SC Training

Length: 5-8 minutes per lesson (self-paced)

Certificate: Available (for completion)

Cost: Free (up to 10 users)

Plant inspector - SC Training
7

Conveyor Safety

Conveyors are staples in many manufacturing sites. However, when used incorrectly, they can cause severe injuries, even to the most experienced workers. This course can help your inspectors promote hazard recognition and emergency preparedness. Its topics cover conveyor hazards, lockout/tagout procedures, and high-risk situations.

In practical inspection scenarios, they can spot issues faster, like unguarded nip points, improper lockout/tagout practices, or limited signage around conveyor zones. Industrial safety courses like these can help them better evaluate conveyor safety protocols on-site.

Created by: SC Training

Length: 5-8 minutes per lesson (self-paced)

Certificate: Available (for completion)

Cost: Free (up to 10 users)

Plant inspector - SC Training
8

Working Safely With Machinery

This machine safety course offers your team a focused look at the hazards associated with workplace machines and equipment. They can learn the risks associated with moving parts, entanglement, and mechanical failures. The lessons also share various methods of machine guarding to help reduce exposure to these dangers. 

The course highlights the importance of conducting pre-and post-operation safety checks to identify potential issues before and after machine use. These help inspectors assess machinery safety during their plant visits and evaluate whether safeguarding measures are properly implemented.

Created by: SC Training

Length: 5-8 minutes per lesson (self-paced)

Certificate: Available (for completion)

Cost: Free (up to 10 users)

Plant inspector training - Wilkinson Coutts
9

ASME Plant Inspector Level 1

Wilkinson Coutts’s plant inspector certificate offers general guidelines for industry workers handling fixed-pressure equipment. They can learn the basic principles of risk-based inspection (RBI), in-service piping monitoring, and storage tank inspection. Overall, the lessons in this course align with the standards set by the American Society of Mechanical Engineers (ASME).

Created by: Wilkinson Coutts

Length: No information available

Certificate: Available

Cost: AUD 2,400 GST free

Plant inspector training - TWI Training
10

CSWIP Plant Inspector eLearning

Oil and gas inspectors doing a manufacturing site visit can take this course to learn about the basics of plant inspection. Applying codes and standards, the course discusses the design of pressure vessels, process piping, common damage mechanisms, and welding procedures. Your team can also learn about destructive testing and non-destructive examination (NDE).

Created by: TWI Training

Length: No information available

Certificate: Available

Cost: Contact for pricing

What is plant inspection training? 

Plant inspection training equips your workers with a firm understanding of equipment inspection standards and processes based on industry regulations. It helps them develop the technical knowledge and skills to evaluate procedures, spot defective machinery, and secure compliance during manufacturing inspections.

What are the benefits of plant inspection training?

Plant safety inspection is crucial to identifying defects and errors beforehand, so they don’t make it to the final products. They also boost site safety by training inspectors to detect mechanical issues and hazards before they lead to accidents or failures. 

Here are four benefits of investing in this type of training:

  • Promotes safety awareness: Training sharpens your team’s ability to spot potential hazards early. Following systematic procedures can help prevent injuries and near misses.
  • Reduces repair costs: One of the greatest manufacturing industry challenges is rising operational costs. Diagnosing and detecting issues before they worsen can help your team develop strategies to bring down organizational expenses.
  • Maintains compliance: Regulatory standards exist for a reason—to keep businesses compliant and avoid legal penalties or shutdowns related to product failures.
  • Protects brand reputation: Spotting product defects early on is critical to retaining customers’ trust and loyalty. This is because damaged products can negatively impact your brand’s image and suggest a lack of care.

What are the training requirements to become a plant inspector?

Plant inspectors must possess a high school diploma or equivalent, combined with relevant education or training in fields like mechanics, engineering, or chemistry. Alternatively, you can earn a diploma, certificate, or associate degree in any vocational school or community college that specializes in plant inspection, quality control, and industrial technology.

Beyond formal education, industry-specific training is essential to master inspection techniques, codes, and standards such as ISO 9001 for quality systems, API 510 for pressure vessels, and ASME B31.3 for piping. These can be strengthened with hands-on training to build exposure and expertise.

Achieve higher compliance and safety standards with SC Training

Site safety lapses, machine malfunctions, and product defects can cause costly manufacturing delays and disrupt smooth operations, making thorough plant inspections more important than ever.  When it comes to plant inspections, staying sharp and informed is non-negotiable. 

Through a mobile-first platform like SC Training, you can make it easy for your plant inspectors to access critical training anytime, anywhere—right from their smartphones or tablets. 

For busy plant inspectors juggling multiple tasks, the microlearning feature is a game-changer. It breaks down complex topics into bite-sized lessons that can be completed in just a few minutes. This approach fits perfectly into tight schedules, giving your team a dynamic tool that helps them spot hazards early and maintain a safer, more compliant plant environment.

Boost safety and avoid production delays with our plant inspector training tool. Join SC Training today!

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