10 Condition monitoring training and maintenance courses

Raise awareness about the best practices for keeping manufacturing machinery operating safely and efficiently. SC Training (formerly EdApp)’s four-part machine guarding course is perfect for maintenance technicians, condition monitoring engineers, and plant managers looking to enhance site safety.

The modules in this OSHA machine guarding training outline the different types of machines found in plants and factories, specific hazards, and various guarding methods. It emphasizes the critical role of inspection and maintenance routines in preventing machine breakdowns and maintaining safety compliance.

You can simplify complex condition monitoring topics and enhance accessibility with Briefcase. This built-in file storage lets you store key resources like images, PDFs, and videos alongside digital training. Essential documents such as equipment manuals, inspection checklists, and maintenance procedures become easy to access during inspections or troubleshooting.

Train your team to become receptive when a machine part feels off during pre-shift safety audits and guarding inspections. For maintenance and condition monitoring crew members, this course reinforces the critical role of safety inspections in diagnosing potential issues early and preventing unexpected breakdowns. 

The lessons equip them with a solid foundation of equipment hazards, machine guarding requirements, and the process of conducting pre- and post-operation safety checks. This can help them identify any vibration or temperature anomalies during condition monitoring.

This Computer Numerical Control (CNC) Machining course offers a comprehensive introduction to CNC technology and its history. Your technicians can learn about standard operating processes, key components, and the various types of machines commonly used in manufacturing.

Through this course, they can better learn how CNC machines function and the critical points where monitoring can be applied to detect early signs of wear or malfunction. It also reinforces safe handling practices by highlighting areas where sensors and data analytics can track machine health, triggering alerts before failures occur.

Enhance your team’s expertise in identifying and managing electrical safety risks associated with machinery and equipment. This course covers critical topics such as safely working with energized and de-energized electrical systems, recognizing potential electrical hazards, and effectively responding to electrical incidents.

This topic is particularly useful in assessing the health of electrical assets such as motors, transformers, and drives. It highlights the importance of grounding electrical systems to prevent accidents within the plant site. Additionally, the course shares basic first-aid techniques for effective emergency response.

This next machine operator training course is ideal for condition monitoring engineers and plant managers overseeing lathe operations. Understanding the risks associated with this type of machinery is crucial, as it helps your team identify potential mechanical faults and hazards during routine inspections.

Here, they can learn more about the lathe machine’s primary functions, its different types, and the importance of lathe safety. The course offers hands-on safety measures that help your workers quickly identify unusual vibrations or wear on lathe components, which is key to preventing costly downtime or accidents.

Another course to help sharpen your manufacturing team’s skills is this risk assessment course from SC Training. The lessons offer practical tips on how to assess potential hazards that could impact equipment health and operational continuity. It also shares real-life situations where conducting risk assessments is necessary.

Beyond hazard identification, this course links risk assessment to regulatory compliance. It highlights how mishandling hazardous materials or ignoring carbon emissions can result in severe legal penalties.

Using a manufacturing risk assessment checklist is also a good way to keep everyone aligned. It standardizes the inspection process while promoting transparency and accountability across the team.

With IDCON’s condition monitoring technician training, you can help your team detect machine failures early on. This course covers pumps, valves, motors, cylinders, and more. The 50-module course includes labeled photos for easy visualization. Plus, it offers access to industry-specific standards to aid in preventive maintenance planning.

This next course caters to current or aspiring vibration technicians in charge of gathering quality data and validation. The modules explain the importance of vibration analysis and how it impacts reliability improvement and diagnosing machine errors. The lessons here follow ISO 18436-2, the recognized standard for workers in charge of vibration-based condition monitoring. 

PetroSkills’s course covers essential maintenance strategies, including preventive, reactive, life cycle, and condition-based maintenance. It tackles common machine issues involving asset health reporting, potential fault analysis, and vibration analysis. This can be taken by machine maintenance technicians in charge of developing condition monitoring programs.

This last course from Schaeffler introduces your team to the basic condition monitoring systems of machines and their parts. It’s ideal for maintenance technicians, engineers, and production foremen. The lessons also cover vibration analysis and explain why it is essential for developing an effective maintenance strategy.